Lean techniques are in the most basic form the systematic identification and elimination of waste. In this example, the organization's owner treated the additional cost of $1 million to fix the issue as a waste. He applied the basically into called gangs he can go through, or name. Gangs you can put so in English would mean go and see yourself. He walked the shop floor where actual work took place, and he spoke to those who did the work. The ground level staff use another lean principle called Poka Yoke Poka Yoke a in English would mean mistake proofing.

Together, they had an outstanding out of the box solution. It not only resolve their problem, but also save the organization another expense of $1 million. The benefits Facts of lean system include lower production costs, fewer personnel, quicker product development, higher quality, higher profitability and greater system flexibility. By continually focusing on waste reduction, there is truly no end to the benefits that can be achieved. Generally, five areas drive the lien producer cost, quality, delivery, safety and morale. Just as mass production is recognized as the production system of the 20th century, lean production is viewed as the production system of the 21st century.